TECHNICAL PROFICIENCIES

Technical Skills & Stack

Industrial CAD toolsets, engineering simulation, ASME regulatory codes, GD&T precision drafting, and shop-floor manufacturing integration.

Core Engineering Competencies

Primary domains developed through 4 years of industrial NPD execution

CAD

Parametric 3D CAD

  • • Siemens NX (Part & Assembly)
  • • SolidWorks (CSWP Certified)
  • • PTC Creo Parametric
  • • Sheet metal & complex cast surfaces
  • • Dynamic interference & clearance checks
4 Years Daily Production CAD
FEA

Simulation & Mechanics

  • • Static Structural Stress Analysis
  • • Steady-State & Transient Thermal
  • • Modal Vibration Frequencies
  • • High-cycle S-N Fatigue Life
  • • First-principles hand sizing checks
M.Tech Solids & FEA Specialization
STD

Standards & GD&T

  • • ASME B16.34 (Valves & Fittings)
  • • ASME Y14.5 GD&T Certified
  • • Tolerance stack-up (Worst-Case & RSS)
  • • ISO 286 Fits & Limits
  • • ASTM Material Specifications
Certified GD&T Professional
PLM

PLM & Digital Tools

  • • Siemens Teamcenter PLM
  • • Engineering Change Orders (ECO/ECN)
  • • Multi-level EBOM & MBOM structure
  • • Microsoft Power Apps (NPD tracker)
  • • Microsoft Applications (Power BI, Excel)
Enterprise PLM & Factory Trials

Software & Digital Engineering Suite

Software environments utilized across industrial engineering and academic research

Siemens NX
Advanced

Industrial modeling of complex valve pressure boundary castings, forged trim components, assembly constraints, internal flow profiles, and production 2D drawing drafting.

Key modules: Part Modeling, Advanced Assemblies, Drafting, Synchronous Technology
SolidWorks
CSWP Certified

Parametric feature-based modeling, configuration management, sheet-metal unfold flattening, weldment cut-lists, kinematic collision checks, and certified CSWP professional testing.

Key modules: Configurations, Sheet Metal, Weldments, CSWP Certified Core
PTC Creo Parametric
Proficient

Automotive exhaust subsystem modeling, complex sheet-metal gussets, structural brackets, tube bending profiles, and manufacturing drawing production.

Key modules: Part, Sheetmetal, Assembly, Mechanica
ANSYS
FEA Foundation

Finite element meshing, boundary conditions, static stress concentration factors, modal natural frequency calculation, and thermal expansion gradient studies.

Application: Structural validation of brackets, exhaust pipes & valve bodies
Siemens Teamcenter
PLM Enterprise

Item master lifecycle management, CAD dataset revision tracking, Engineering Change Orders (ECO/ECN), multi-level engineering BOMs, and manufacturing release workflows.

Key modules: My Teamcenter, Structure Manager, Change Manager, Workflow Viewer
Microsoft Applications
Digital Workflow

Custom Microsoft Power Apps digital NPD solutions for Emerson milestone workflows, cross-functional project tracking dashboards, Power BI data analytics, and advanced engineering calculation spreadsheets in Excel.

Key applications: Microsoft Power Apps, Power BI, Excel, Project, SharePoint

Standards, Regulatory Codes & GD&T

Rigorous compliance frameworks governing pressure boundaries and geometric accuracy

VALVES & PRESSURE BOUNDARIES Industrial Standard

ASME B16.34 – Valves Flanged, Threaded & Welding End

  • • Pressure-Temperature Ratings: Material class selection across Class 150, 300, 600, 900, 1500, and 2500 for severe-service fluids.
  • • Minimum Wall Thickness ($t_m$): Analytical calculation and CAD verification ensuring structural integrity against pressure burst stresses.
  • • Hydrostatic Shell & Seat Testing: Designing valve bodies to withstand minimum shell test pressures (typically $1.5\times$ rated pressure).
  • • Casting Quality Factors: Accounting for radiographic and non-destructive examination (NDE) quality factors in critical pressure walls.
GEOMETRIC ACCURACY ASME Certified

ASME Y14.5 – Geometric Dimensioning & Tolerancing (GD&T)

  • • Datum Reference Frames (DRF): Defining unambiguous primary, secondary, and tertiary functional datum planes based on assembly mating order.
  • • Feature Control Frames: Applying True Position with Maximum Material Condition (MMC) / Least Material Condition (LMC) to guarantee assembly interchangeability.
  • • Form & Orientation Control: Flatness, cylindricity, perpendicularity, parallelism, and total runout on valve stem guides and gasket sealing faces.
  • • Tolerance Stack-Up: Conducting linear worst-case and Root Sum of Squares (RSS) statistical stack-up analyses across multi-component stacks.

Manufacturing Processes & Shop Floor Integration

Direct hands-on experience bridging nominal CAD models with physical factory floor production

01

Casting & Forging

Sand casting and investment casting draft angle provisions, parting line placement, wall uniformity to prevent hot spots, and machining stock allowances for cast valve bodies.

02

Sheet Metal & Stamping

Press brake bending allowances, K-factor calculation, sheet springback mitigation, relief notches, progressive die feasibility, and automotive heat shield stamping.

03

Precision CNC Machining

3-axis & 4-axis VMC milling tool access, CNC lathe turning clearances, surface roughness ($R_a$) specification, and thread tapping for pressure bolting.

04

Welding & Metrology

MIG/TIG weld symbols, joint preparation (bevels), weld distortion compensation, and 3D optical/laser scan STL mesh comparison against nominal CAD models.